MakerBot, a global leader in 3D printing, launched the METHOD X, a manufacturing workstation engineered to challenge traditional manufacturing with real ABS (acrylonitrile butadiene styrene) material (not a variation of ABS), a 100°C chamber, and Stratasys SR-30 soluble supports to deliver dimensional accuracy and precision for complex, durable parts.
METHOD X prints with real ABS that can withstand up to 15°C higher temperatures, is up to 26% more rigid, and up to 12% stronger than modified ABS formulations used on desktop 3D printer competitors.1 Real ABS parts printed on METHOD X do not experience warping or cracking that typically occurs when printing modified ABS on desktop platforms without heated chambers.
Desktop 3D printer manufacturers attempt to get around part deformation that occurs, due to the high shrinkage rate of the material, by using a heated build plate in combination with altered ABS formulations that are easier to print but compromise thermal and mechanical properties. MakerBot Precision ABS has a heat deflection temperature of up to 15°C higher than competitors’ ABS. With METHOD X, the 100°C Circulating Heated Chamber reduces part deformation while increasing part durability and surface finish.
The MakerBot METHOD X combines industry expertise and technologies from Stratasys with MakerBot’s accessibility and ease of use.
MakerBot ABS for METHOD has the thermal and mechanical properties of ABS materials used for injection molding applications—making it suitable for a range of applications, including end-use parts, manufacturing tools, and functional prototypes. A 100°C Circulating Heated Chamber provides a stable print environment for superior Z-layer bonding—resulting in high-strength parts with superior surface finish. With the MakerBot METHOD X, engineers can design, test, and produce models and custom end-use parts with durable, production grade ABS for their manufacturing needs.
Also new is the availability of Stratasys SR-30 material for easy and fast support removal. METHOD X is the only 3D printer in its price class that uses SR-30 for needs such as large overhangs, cavities, and shelled parts.
“When we initially launched METHOD, we broke the price-to-performance barrier by delivering a 3D printer that was designed to bridge the technology gap between industrial and desktop 3D printers. This made industrial 3D printing accessible to professionals for the first time. Since then, we have shipped hundreds of printers and received positive feedback from a number of our customers on the precision and reliability of the machine,” said Nadav Goshen, CEO, MakerBot. “With METHOD X, we are taking a step further to revolutionize manufacturing. METHOD X was created for engineers who need true ABS for production-ready parts that are dimensionally-accurate with no geometric restrictions. METHOD X delivers industrial-level 3D printing without compromising on ABS material properties and automation in a new price category.”
Engineered as an automated, tinker-free industrial 3D printing system, METHOD X includes industrial features such as Dry-Sealed Material Bays, Dual Performance Extruders, Soluble Supports, and an Ultra-Rigid Metal Frame. METHOD X’s automation and industrial technologies create a controlled printing environment so professionals can design, test, and iterate faster. The lengthened thermal core in the performance extruders are up to 50% longer than a standard hot end to enable faster extrusion, resulting in up to 2X faster print speeds than desktop 3D printers.2
Engineers can print repeatable and consistent parts, such as jigs, fixtures, and end-effectors, with a measurable dimensional accuracy of ± 0.2 mm (± 0.007 in.).3. Build size is 6 x 7.5 x 7.75 in.
METHOD X can be used with MakerBot’s lines of Precision and Specialty Materials, including MakerBot PLA, MakerBot TOUGH, MakerBot PETG, MakerBot PVA, MakerBot ABS, and SR-30, with more to come.
The MakerBot METHOD X uses 21 onboard sensors to monitor and manage a build, including temperature sensing, humidity control, material detection, and more. The METHOD platform provides a seamless CAD to part workflow, with Solidworks, Autodesk Fusion 360 and Inventor plug-ins and support for over 30 types of CAD files, helping users turn their CAD files to parts quicker.
The METHOD platform has been tested by MakerBot for over 300,000 hours of system reliability, subsystem, and print quality testing.4
Shipping of METHOD X is expected to begin at the end of August 2019.
1.Based on internal testing of injection molded specimens of METHOD X ABS compared to ABS from a leading desktop 3D printer competitor. Tensile strength testing was performed according to ASTM D638 and HDT B testing according to ASTM D648.
2 Compared to popular desktop 3D printers when using the same layer height and infill density settings. Speed advantage dependent upon object geometry and material.
3 0.2 mm or ± 0.002 mm per mm of travel (whichever is greater). Based on internal testing of selected geometries.
4 Combined total test hours of METHOD and METHOD X (full system and subsystem testing) expected to be completed around shipping of METHOD X.