Materialise announced its new e-Stage for Metal+ software and will introduce the solution during the Additive Manufacturing Users Group (AMUG) show in Chicago, which is taking place from March 10-14, 2024. The software optimizes data and build preparation for laser powder bed fusion (LPBF) systems using physics-based modeling to automate support structure generation and will help make metal additive manufacturing (AM) more economically viable.

LPBF is the leading segment for AM, accounting for over 52% of the industry’s global revenue in 2022. It’s also one of the most complex technologies to use, with many potential challenges. According to an independent survey commissioned by Materialise, two main factors holding companies back from adopting 3D printing are a lack of knowledge and the cost associated with the production process. Both challenges play a central role during build preparation for LPBF.

e-Stage for Metal+ leverages physics-based modeling to calculate where deformations during the 3D printing process will occur and automatically generates needle-thin and cone supports where needed. Combining the two support types optimizes stability and heat distribution during the 3D printing process, helping to avoid part deformation while reducing post-processing efforts. This removes the compromise between part quality and overall production costs, offering companies a fresh perspective on their complete LPBF process by making it more economically viable and straightforward to adopt.​ Automated tools like e-Stage for Metal+ lower the learning curve, allowing users to connect the software to any machine and quickly optimize support generation.

The software is a module for Magics, Materialise’s leading data and build preparation software and core element of its 3D Print Suite. Magics is a technology-neutral software offering compatibility with nearly all import file formats and connectivity to all major 3D printing technologies. It provides users with advanced control and automation for their workflows.

To learn more about e-Stage for Metal+ and other software solutions from Materialise, visit booth 8 in salon D at AMUG in Chicago from March 10–14, 2024.

Materialise
materialise.com